Actual tool
After calculating contractions and checking designing aspects actual tool made as above.

Pattern Injection
With the help of injection press wax is injected into the die under required pressure, temperature to give a replica of the finished components.

Wax pattern cleaning
After injecting the pattern we make clean-repair work for better finishing.
Then we hand over pattern for inspection.

Pattern Inspection
As per method drg.pattern dimensions are measured and visual inspection carried out.

Assembly making
After inspection pattern is taken for manufacturing assembly.

Prime Coat Apply
Prime coat slurry application.

Zircon Sand Apply
We apply zircon sand on the prime-coated shell.

When all stuccoing coats completed, final coat is given.

Dewaxing
When final coat drying completed shell is taken for dewaxing in pot.

Shell Firing
When firing of dewaxed shell completed it’s taken for pouring.

Temp. Measuring
Before pouring metal with the help of digital pyrometer metals temp. is checked.

Spectro Chemical Analysis
Before pouring spectro analysis carried out.

Metal Pouring
After receiving the result from the spectro analysis molten metal pouring carried out.

Knock Out
After complete solidification of the poured shell ceramic removing ( knock out ) carried out.

Cutting Activity
Gate is separated from Casting.

Belt Grinding
Gates finishing is carried-out.

FINISHING
Finishing activity carried out.

Heat Treatment
To achieve required hardness heat treatment activity carried out in H/T furnace.

BLASTING
For better finish blasting activity carried out.

INSPECTION
For dim. checking inspection activity carried out.

Dispatch
Castings ready for dispatch.